Service FAQs
Please refer to some common questions you may face.
If your diesel engine fails to start, follow these steps to diagnose the issue:
- Check the Fuel System
- Ensure fuel meets ISO/SAE standards (clean, uncontaminated)
- Verify fuel level and confirm the gauge is working
- Inspect the tank for debris and make sure the vent is clear
- Test the Electrical System
- Check battery voltage (must be at least 12.6V for standard systems or 24V for heavy-duty engines)
- Inspect Additional Components
- Examine glow plugs or block heater (if equipped)
- Look for air intake blockages
- Check fuel filter condition
For LOVOL engines: Always use genuine replacement parts and refer to your operator’s manual for model-specific requirements.
Common power loss causes and solutions:
- Fuel Quality Verification
- Confirm fuel grade matches manufacturer specifications
- Test for contamination or degraded fuel quality
- Fuel System Inspection
Flow Issues:- Check for kinked/damaged supply/return lines
- Verify proper line diameter (avoid undersized tubing)
- Ensure all connections are airtight
- Drain and inspect tank for sediment/water
- Clean oil pan and replace clogged strainers
- Test fuel transfer pump output pressure
- Verify fuel metering unit operation
- Check for air leaks in delivery system
- Recommended Maintenance
- For LOVOL engines: Always use OEM-approved fuel filters
- Follow prescribed fuel system bleeding procedures
Technical Note: Power loss occurring with black smoke typically indicates different issues than power loss with clean exhaust - consult your service manual for symptom-specific diagnostics.
Key Checks to Reduce Fuel Consumption
- Fuel System Inspection
- Leak Detection: Visually inspect all fuel lines, connections, and seals
- Fuel Quality:
✓ Verify correct fuel grade for your engine
✓ Test for water contamination or degraded fuel
- Operational Efficiency
- Vehicle Resistance:
✓ Check for overloaded cargo beyond rated capacity
✓ Inspect for improper aerodynamics (e.g., unsecured tarps) - Instrument Accuracy:
✓ Calibrate odometer if mileage recording is inconsistent
✓ Verify fuel gauge readings match actual tank levels
- Vehicle Resistance:
- Proactive Maintenance
- For LOVOL Equipment:
✓ Use only recommended fuel additives
✓ Follow scheduled filter replacement intervals
✓ Maintain proper tire pressure to reduce rolling resistance
- For LOVOL Equipment:
Key Checks to Reduce Oil Consumption
- External Leak Inspection
- Thoroughly examine engine surfaces for oil seepage
- Tighten all screws, pipe plugs, and connection joints
- Replace hardened or damaged gaskets/seals
- Crankcase Ventilation System
- Check PCV valve operation and hose connections
- Clean clogged breather filters/passages
- Verify proper crankcase pressure levels
- Oil Level Verification
- Check dipstick on level ground after engine cools
- Ensure oil level remains between MIN/MAX marks
- Avoid overfilling above maximum line
- Maintenance Compliance
- Follow manufacturer's specified oil change intervals
- Use only recommended oil viscosity grade
- Reset oil life monitoring system after changes
For LOVOL Engines:
• Always use genuine gaskets/seals for leak repairs
• Replace crankcase ventilation components every 2nd oil change
• Monitor oil consumption between services